In early February 2018, I became the next caretaker of Ken Arnold's racecar.

Since I am not into drag racing, my goal is to convert the car to a very nice street machine but keep the Buick 215 in the Corvair engine bay and retain the PG transaxle.

The best part is that I get to learn first-hand from Ken Arnold himself as we rebuild the 215 engine.

Obviously, I started this build thread AFTER beginning the project, so I do not have as many photos as desired for documenting the progress.

The following were taken in February after trailering the racecar home:













Dean F. Gemberling
Columbus, Georgia
Heart of Georgia Corvair Club Webmaster
Springfest Webmaster

1963 Rampside w/305 V8 - Built by Ken Arnold in 1998
1965 Monza Coupe - Converting from Drag Race Car to Nice Street Car - 63 Buick 215 V8

You lucky dog

That is really nice.

Bob Bauer
Show-Me Corvairs
1966 Monza Convert 140 P/G with A/C, plastic wheel with tele-column am-fm posi-traction
1928 Ford Model A 2 door sedan
House Springs, Missouri



Edited 1 time(s). Last edit at 08/26/2018 05:46PM by 2ragtops.

Powertrain Removal:







Dean F. Gemberling
Columbus, Georgia
Heart of Georgia Corvair Club Webmaster
Springfest Webmaster

1963 Rampside w/305 V8 - Built by Ken Arnold in 1998
1965 Monza Coupe - Converting from Drag Race Car to Nice Street Car - 63 Buick 215 V8

Rebuilding the 215:





Dean F. Gemberling
Columbus, Georgia
Heart of Georgia Corvair Club Webmaster
Springfest Webmaster

1963 Rampside w/305 V8 - Built by Ken Arnold in 1998
1965 Monza Coupe - Converting from Drag Race Car to Nice Street Car - 63 Buick 215 V8

Oil Pressure Testing Video:

<iframe width="560" height="315" src="[www.youtube.com]; frameborder="0" allow="autoplay; encrypted-media" allowfullscreen></iframe>

Dean F. Gemberling
Columbus, Georgia
Heart of Georgia Corvair Club Webmaster
Springfest Webmaster

1963 Rampside w/305 V8 - Built by Ken Arnold in 1998
1965 Monza Coupe - Converting from Drag Race Car to Nice Street Car - 63 Buick 215 V8

Luv those PG HotRods!

MODERATOR
Sea Mountain, between Charleston Harbor and Coos Bay! SW Oregon Coast
Click HERE for My Website...Click HERE for My TechPages!
...............110-PG.................................................Webered-Turbo

I always liked that car. Ken built some really great stuff.

David Clamp


1965 Corsa convertible - 140 4spd/3.55/AM-FM

2009 Porsche 911 Carrera


"Victory is mine!" - SG

Yukon, OK

Some Disassembly Photos:














Dean F. Gemberling
Columbus, Georgia
Heart of Georgia Corvair Club Webmaster
Springfest Webmaster

1963 Rampside w/305 V8 - Built by Ken Arnold in 1998
1965 Monza Coupe - Converting from Drag Race Car to Nice Street Car - 63 Buick 215 V8

Checking new oil pump end play to determine gasket thickness
( timing cover housing is inverted for this measurement) :



Ceramic powder coated exhaust manifolds :



Cleaning the block:





Dean F. Gemberling
Columbus, Georgia
Heart of Georgia Corvair Club Webmaster
Springfest Webmaster

1963 Rampside w/305 V8 - Built by Ken Arnold in 1998
1965 Monza Coupe - Converting from Drag Race Car to Nice Street Car - 63 Buick 215 V8

Wow that is great!

-Tom


63' Monza Spyder Convertable (in process) MY Build Thread
62' Wagon rebuild MY Build Thread
65' Monza MY Build Thread
73' NovaSS 454 Big block (Sold)
86' BMW 325es
67' UltraVan 211 "Violet"
NFCC, UMCC
Grand Island, NY

Today's progress included installing the valley pan, intake manifold & rocker covers then mating the PG & Diff to the engine.

I'm learning a lot from the President of the "Old Fart Foot Brake Racing Team"

Getting closer to the "break-in" run...(can't wait)











Dean F. Gemberling
Columbus, Georgia
Heart of Georgia Corvair Club Webmaster
Springfest Webmaster

1963 Rampside w/305 V8 - Built by Ken Arnold in 1998
1965 Monza Coupe - Converting from Drag Race Car to Nice Street Car - 63 Buick 215 V8

Dean, can you or Ken tell us how it WAS built for drag racing.....and how it's built now for street?

MODERATOR
Sea Mountain, between Charleston Harbor and Coos Bay! SW Oregon Coast
Click HERE for My Website...Click HERE for My TechPages!
...............110-PG.................................................Webered-Turbo

I hope that Ken will chime in with details because I could never do it justice.

Dean F. Gemberling
Columbus, Georgia
Heart of Georgia Corvair Club Webmaster
Springfest Webmaster

1963 Rampside w/305 V8 - Built by Ken Arnold in 1998
1965 Monza Coupe - Converting from Drag Race Car to Nice Street Car - 63 Buick 215 V8

The changes to the engine were to lower compression from 13.7 down to 9.5 with the new dished top pistons shown in earlier post. New larger radiator, add front brakes,replace and old 1973 Hi-stall torque converter with stock Corvair. This engine has the Buick 300 crank,.030 overbore from stock, 215 rods modified for the metric pistons and is now 266 cid, stock 215 heads and stock Buick 300 exhaust manifolds.When car was originally built in 1987 it had a 3.89 rear gear and ran in the sportsman bracket class of 13.00 and slower and would run this number consistently (Driver not that consistent). However, after engine was getting tired and rear gear change to 3.55 car was still good for 13.50's at 100 mph in the 1/4 mile. Matt, hope this answers your questions, Ken

Just found out today the Kelmark adapter I bought is probably for a sbc instead of the hoped for 215. Is that an Art Silva adapter? Wish I'd thought to ask you to make tracings of the faces and measurements for the depth while the drivetrain was apart. Were the previous pistons flat tops or pop ups? Could you have retained the previous pistons by using the 300 aluminum heads with the 54cc combustion chambers to lower compression? Will those pistons be for sale?

The adapter was made by me from a transadapt BOP 215 to early Ford transmission and a Corvair standard shift bell housing--cutoff and discard the early Ford---cutoff and discard the Corvair engine part of the bell housing---do all the math to make the adapter no thicker than necessary---use my special arbor to align halves and then have it welded together. Previous pistons were flat tops but piston pins were damaged so scrapped. Yes, we could have used the 300 heads but had to buy pistons anyway so to retain all the stock 215 parts ,gaskets etc. we stayed with the 215 heads.Keep in mind on this street engine we are not going for max power but just a good reliable regular fuel engine. Ken

FWIW, my 255 (215) conversion started with an open radiator in the trunk too. I found out that the uninsulated trunk "firewall" to the cabin got really hot after a bit of driving. Even the cowl-vents blew hot air.

I ended up making a duct to carry hot air out the bottom of the car and that solved the uncomfortable cabin heat problem.

For a drag car, Ken's setup would be no problem. For a road car you might end up in the same boat I was in.

Craig N. Coeur d'Alene ID.
66 Black Monza 4dr, 4.2L V8 49k
61 Seamist Jade Rampside 140 PG
65 Canadian Monza 4dr 110/PG 40k
66 Sprint Corsa convt - First car! Re-purchased 43 years later
2+2 gnatsuM 5691

+17 Tons of parts

Craig,you are correct and Dean is looking at all options and most do just what you did..enclose the area and let the hot air out the bottom and under the car.I had my setup so that I could come back to the pits and cool the radiator with water spray while the electric pump circulated the water. As you make more rounds there is less turn around time and this system only worked for racing.

Dean, Ken Arnold had a hand in building the car that I have. It has a rear mounted 215/266 Olds engine in it. This is how the radiator was mounted in my car. A custom radiator core is mounted in the deep part of the trunk. It is positioned a little higher in back than the front. A metal frame/vinyl box encloses the rad and is covered by a 1/2" thick piece of aircraft honeycomb to form the floor of the truck. I wonder where Ken got that!! The water pipes run through the left front wheel well, under the left sill and up through the left rear wheel well. A stock shrouded electric cooling fan (unknown car donor) is mounted on the bottom side of the radiator. The nice thing about this setup is that you still have a usable trunk. I have had no cooling problems with this setup. I should have cleaned up the radiator a little before taking the pic. I'll post the finished trunk in a separate pic. Jim

Dean, here is the finished trunk, Jim